This is how we made a fairly simple but effective puppet wizard. Its mouth can move and its hands can clasp hold of small
objects so amongst other activites he can study books, write spells and make potions.
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First some foam (old sofa cusion) was clipped into a rough shape of a head from the jaw upwards. A
groove was carved into the bottom to fit in a super size washing clip in place. A rod was taped to the big clip.
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Glue the big clip in place (glue gun is ideal) with the handles pointing backwards, and the rod attached to the top handle. This will allow the lower handle to opperate the bottom jaw without the top head moving around.
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A bottom jaw was clipped from foam also with a groove in it just big enough to fit the bottom half of the big clip. This
was then glue gunned into place
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We finished clipping the final facial features.
The inside of the mouth was lined with felt which was glue gunned into place.
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Ping Pong balls were trimmed into shape to make eyes and we started to add some colour with a mixture of acrylic paint and
latex. Several layers were used by the end and we speeded up the drying process with a hairdryer.
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Shoulders and forearms were clipped from foam, the arms then cut along the length of them and hollowed out enough to house
recycled plastic wendyhouse tubes (to strengthen the arms) which were glued into place.The arms were then connected to the
shoulders using old rubber tubing and a loop of the same stuff to connect the shoulders to the head.
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The framework of each hand was then made from a fairsized electrical crocodile clip which allows the thumb to grip and the
didgets shaped from fairly thick wire.
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These hand frameworks were then wrapped in rubber elastic and then dipped several times in a mixture of acrylic paint and
latex, using the same drying process as above.
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A wizards cloak was then made from a recycled plastic garden sack, which was cut into shape with siscors and the main sewing
done on a machine but the arms were stitched into place by hand already on the puppet.
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The outfit was then finished by hand using scraps of fabric, the hand were pushed in at the wrists into the arms plastic tubing
and more rubber tubing was cut and glued into place to make hair. We finished painting the face with many more layers of latex
and acrylic.
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